www.StringRepair.com - Aluminum Double Bass

DOUBLE BASS REPAIR

 REPAIR #15



Heavy Metal Bass

German Made G.A. Pfretzschner Aluminum Bass Mechanical Extension Installation

What began as a simple mechanical C extension installation quickly turned on us.  Here is a tip to whomever thinks they can install one of these as a DIY project; we would suggest you make your own bridge, from scratch, before ever attempting this.

Perhaps the first problem was the devise itself,  "The Horst Contra C Double Bass Machine" made by the J.A. Fullenwider Manufacturing Company.  This device was made in 1984 and had never been installed.  It was brought to us along with the bass for installation.  Once we began working, things started to go wrong.

The original wood piece, pictured in photo number 3 below, was warped.  It was painted black so it was hard to tell what the grain was doing (or the orientation of the cut of the wood).  When we hit it with a block plane to true it up it chipped out horridly (50/50 shot...we lost).  The cut of the wood was determined though to be not structurally sound, so we decided right away to just make a piece ourselves.  Using nicely aged Big Leaf Maple from the Pacific Northwest we quickly made a new piece and topped of the string surface with ebony. 

The original screws were aluminum and after two in a row broke, we decided to buy all new stainless steel screws. 

The supplied directions said to screw the extension into the scroll and the nut platform.  We decided that a screw at the nut was not aesthetically pleasing so we drilled a hole into the end grain of the maple and ebony fingerboard and secured it in place with a brass pin.  We decided to secure the extension into the scroll as the directions indicated.

A thin metal band went around the column of the mechanics and was to be secured to the body of the scroll or wood extension.  This metal piece needed to be bent to accommodate this scroll and metal fatigue set in on the first bend breaking it.  A wooden piece was made, a bit over engineered at first, but then we artistically shaped it to mimic the fluting of a scroll.

Many hours (too many in fact) were spent adjusting the springs, pads and intonation.  The springs needed to be hard enough to set the finger levers back into place after depressing them, but not so hard to make them unplayable.   Also, the pads needed to be set to just the right height; too high and tremendous finger pressure was needed to work the mechanics, too low and the vibrating string would make contact and buzz.  The leather pads needed to be trimmed to meet the string surface of the extension (this bass has a Rhomberg bevel).  Intonation was the easiest part of the adjustment.

At the end of the day we would give this project a 9 out of 10 in difficulty.  Our restoration luthier, Eric Roy, even said he would rather graft another scroll than attempt this particular brand of extension installation again!  Little does Eric know Gary is going to have him make a fingered extension for his Carcassi bass!  At least that will be all wood!


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View of the bench

 

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